The Process

 

We have developed a method of making strong yet flexible orthotic insoles which are designed to give support and comfort.

 

The experience of making orthopaedic footwear gives us a unique insight into how best to make orthotics that will fit within the customers own footwear. We have developed a range of skills and expertise that enable us to provide a unique service.

 

So here is how we do it ?

 

The foot leaves a perfect weight bearing impression

 

http://www.expert-orthotics.com/images/Florczyk%20new%20shoes.JPG

The foot is placed in the corrected position ithin the casting box. this ensures that the resulting cast reflects the way the foot should perform with the help of the insole. 

 

 

 

The foot leaves a perfect weight bearing impression

 

http://www.expert-orthotics.com/images/Florczyk%20new%20shoes.JPG

The impression box is designed to give resistance when the foot is placed in firmly. 

 

 

 

The foot leaves a perfect weight bearing impression

 

http://www.expert-orthotics.com/images/Florczyk%20new%20shoes.JPG

The foot now removed from the box. The differences between the two feet along with any deformities can be easily observed. 

 

 

The cast is filled with a specialist resin formula

 

http://www.expert-orthotics.com/images/Florczyk%20new%20shoes.JPG

The foot now removed from the box. The differences between the two feet along with any deformities can be easily observed. 

 

 

The resin expands and hardens to fill the cast

 

http://www.expert-orthotics.com/images/Florczyk%20new%20shoes.JPG

The foot now removed from the box. The differences between the two feet along with any deformities can be easily observed. 

 

 

The cast is cleaned and prepared for building

 

http://www.expert-orthotics.com/images/Florczyk%20new%20shoes.JPG

The foot now removed from the box. The differences between the two feet along with any deformities can be easily observed. 

 

 

Various layers of EVA are built to the required depth

 

http://www.expert-orthotics.com/images/Florczyk%20new%20shoes.JPG

The foot now removed from the box. The differences between the two feet along with any deformities can be easily observed. 

 

 

The insole is machined roughly to the correct shape 

 

http://www.expert-orthotics.com/images/Florczyk%20new%20shoes.JPG

The foot now removed from the box. The differences between the two feet along with any deformities can be easily observed. 

 

 

The insole is covered with a shock absorbant poron*

http://www.expert-orthotics.com/images/Florczyk%20new%20shoes.JPG

The foot now removed from the box. The differences between the two feet along with any deformities can be easily observed. 

 

 

The insole is machined to fit snugly against the foot

 

http://www.expert-orthotics.com/images/Florczyk%20new%20shoes.JPG

The foot now removed from the box. The differences between the two feet along with any deformities can be easily observed. 

 

 

The insole is machined to fit properly inside the shoe

 

http://www.expert-orthotics.com/images/Florczyk%20new%20shoes.JPG

The foot now removed from the box. The differences between the two feet along with any deformities can be easily observed.